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Cotopaxi Coraza luggage review: I got a first look at the brand's new hard-shell suitcases

Two hard-shell cotopaxi suitcases sitting side by side in front of a fence.,
I got a look at Cotopaxi's first-ever foray into hard-shell luggage. Kinsley Searles/Business Insider
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When it comes to sustainable, colorful outdoor gear, no one does it better than Cotopaxi. Best known for its color-blocked bags (and the iconic llama logo), Cotopaxi is one of my team's favorite places to shop for trusty, spacious travel backpacks.

I've tested dozens of suitcases over the years, so it takes a lot to impress me. I got a first look at Cotopaxi's take on hard-shell luggage, and the brand-new Coraza line — including checked and carry-on luggage — blew me away. I can confidently say these suitcases are unlike anything else on the market.

Cotopaxi Carry-On
Cotopaxi Coraza Carry-On

Cotopaxi's first-ever carry-on suitcase is built for durability, with a zipper-free design, replaceable wheels, and a sturdy exterior.

What we like

Check mark icon A check mark. It indicates a confirmation of your intended interaction. Durable body resists scratches and dents
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Replaceable, mix-and-match wheels for easy repairs
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Dual TSA-approved locking latches instead of zipper
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Removable, machine-washable liners
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Impressive packing capacity
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Made with recycled materials

What we don't like

con icon Two crossed lines that form an 'X'. Wheels didn't glide as smoothly as others we've tested
con icon Two crossed lines that form an 'X'. Replacement wheels require an Allen wrench
Cotopaxi Medium Checked Bag
Cotopaxi Coraza Medium Checked Suitcase

The checked bag from Cotopaxi's Coraza line resists scuffs and features the line's signature replaceable wheels.

The interiors feature removable, machine-washable liners.

An open Cotopaxi checked suitcase.
Kinsley Searles/Business Insider

Arguably, the most important part of the best luggage— whether it's a checked or carry-on bag — is its capacity, and I was impressed with the available packing space in both bags. The clamshell interior includes a removable, machine-washable liner on both sides, which function like two giant packing cubes in the suitcases. You can even pop out both liners once you arrive in your destination, if you need to save space in a small hotel room.

Although the compartments don't have compression, I was immediately impressed by how much I could fit on both sides. I had no issue fitting my extensive packing list into either bag, and I easily fit a week's worth of shirts, pants, underwear, pajamas, and socks in a single compartment.

A side by side image of the interior of two cotopaxi suitcases.
Kinsley Searles/Business Insider

You might be tempted to pack clothes underneath the liner, but in my experience, this actually does more harm than good. You maximize your packing space when using the two zippered liners, but it can be difficult to fit awkwardly shaped items, such as shoes.

It's a rugged luggage line that prioritizes durability.

Two cotopaxi suitcases in a yard next to a fence.
Kinsley Searles/Business Insider

Much like the brand's best-selling backpacks and duffels, the exterior of the Coraza luggage is made with 100% recycled materials. The shell is surprisingly lightweight, with a textured design that gives it a rugged look. Even fully packed, I never struggled to lift or maneuver either bag.

To test durability, I channel my inner airline baggage attendant and toss each bag onto concrete five times, checking for damage to the exterior shell, like scuffs or dents.

Both Cotopaxi Coraza bags held up better than any other bag I've ever tested. There were only a few scuffs, and I easily wiped them away with a damp washrag. There was absolutely no damage to the hardware, and the suitcases looked basically as good as new after five huge throws. A corner of the carry-on did cave in during a particularly heavy toss, but I easily popped it out.

I love that the bags close with two latches instead of a zipper.

A purple Cotopaxi suitcase on its side showing TSA locks.
Kinsley Searles/Business Insider

Rather than relying on a traditional zipper to keep your contents safe and sound, Cotopaxi's luggage closes with two locking latches. As a chronic overpacker, the lack of a zipper is a complete lifesaver. Instead of using all my might to force a zipper around a stuffed suitcase, I pop the locks into place.

A lack of a zipper isn't only handy for opening and closing a suitcase, though. In my experience, zippers are among the first pieces of hardware to fail during durability testing. Numerous times, I've seen a zipper pop open, become detached from its track, or lose its slider.

I was initially worried about the zipper-free design during durability testing — I had visions of the latches popping open and spilling my clothes all over the driveway. Thankfully, these fears were unfounded. The suitcase held its shape and stayed shut, even when I tossed it onto the latches. I chose to test luggage on a rainy day, too, and didn't see any water seeping into the suitcase itself.

You can mix and match the wheels, too.

A side by side of three images showing Cotopaxi luggage custom wheels.
Kinsley Searles/Business Insider

As a maximalist and lover of all things colorful, I was most excited about the mix-and-match wheels. You can purchase an additional set of two wheels to update the look of each suitcase. I customized my lavender suitcase with bright blue and pink wheels, and I love the way it looks compared to my other luggage — and I trust it'd stand out amid the sea of black at the baggage claim.

The mixing and matching is about more than aesthetics — it extends the suitcase's longevity by offering a simple way to replace a wheel if it needs repair.

I'm not the handiest person in the world, so replacing the wheels took a bit of trial and error (and my own Allen wrench). Once I figured it out, though, it was quick and easy. After switching out the wheels, I was pleased to discover that it moved just as smoothly as it had with the original hardware. The wheels are built for durability, so they don't have the smoothest glide I've ever tested, but I trusted them to go across concrete, grass, and gravel with minimal damage.

The bottom line

A side by side of two cotopaxi suitcases.
Kinsley Searles/Business Insider

I've been testing luggage for years, so it's rare to find something truly unique — but the Cotopaxi Coraza line is unlike anything I've ever seen.

The carry-on and checked bag have everything I look for in a good suitcase — a roomy interior, smooth hardware, and impressive durability — and a few things I never knew I needed, like interchangeable wheels and secure, locking latches in place of a zipper. I'm confident that both of these pieces of luggage will last for years, thanks to the tough exterior and sturdy details.

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Disclosure: Written and researched by the Insider Reviews team. We highlight products and services you might find interesting. If you buy them, we may get a small share of the revenue from the sale from our partners. We may receive products free of charge from manufacturers to test. This does not drive our decision as to whether or not a product is featured or recommended. We operate independently from our advertising team. We welcome your feedback. Email us at reviews@jkmperu.com.

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Kinsley Searles
Kinsley was an associate editor at Business Insider Reviews, specializing in home, sleep, kitchen, and travel.My areas of expertiseMy main background is in home and sleep. I'm our team's resident bedding expert, and I've tested dozens of pillows, sheets, and comforters in my quest to make the world's coziest bed. I cover garden and outdoors, from small purchases like hoses to investments like lawn mowers. Besides home and sleep, I write about grills, small kitchen appliances, and luggage. I also contribute to our gift guides and plus-size style coverage. My experienceI worked with Business Insider as a freelance contributor in early 2024 before joining the team as a home and sleep reviews fellow in February 2025. I became an associate editor in October 2025. Prior to my career in service journalism, I worked in higher education.Why you can trust meI approach every story like I'm recommending products to a friend, only featuring items I'd spend my own money on or gift to my pickiest family members. I have a passion for product testing and developing rigorous testing procedures, whether I'm cooking up two dozen burgers to assess a grill's heat output or tossing luggage on concrete to test a bag's durability. In addition to objective testing, I try out products in my own home and live with them to make the best recommendations — even if that means trying a new set of sheets every week.EducationI received my B.A. in English Literature and my M.A. in Composition and Rhetoric from Kansas State University. Outside of workA lifelong Kansan and temporary Hoosier, I currently live in Indiana with my fiancé, Kale, and our pets.  When I'm not working, you can find me checking out all the books from the library, browsing the aisles of my local antique store for additions to my gallery wall, adding too many Boss's Orders to my decks in the Pokémon Trading Card Game, attempting yet another craft, demolishing my siblings and fiancé in Mario Party, or enjoying a good movie with my chaotic and wiggly dog, Boo, and my evil-yet-cuddly cat, Celery.  Connect with me on LinkedInLearn more about how our team of experts tests and reviews products at Business Insider here