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Away's expandable Flex is my favorite carry-on I've tested from the brand — but there's a good chance you'll be asked to check it

side by side showing a close up and a wide shot of a bright blue Away carry on Flex suitcase
Away's Flex suitcases are our favorite bags we've tested from the brand. Lauren Savoie/Business Insider
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A quick glance at our Away luggage review and our guides to the best luggage will show you that we're big fans of Away luggage. Every suitcase and bag we've tested from the brand has proven durable, attractive, and well-designed. But if I had to choose a favorite product from Away, it would hands-down be the Flex; Away's line of expandable hard-sided luggage.

My go-to suitcase is the Bigger Carry-On Flex, and our former travel editor, Emily Hochberg, previously tested and loved the Medium Flex. Both of us are habitual overpackers and love that these suitcases feel roomy and flexible while still meeting luggage dimension requirements for most airlines.

Here's what makes the Flex line so great, and how our suitcases have held up after countless flights, hotel stays, and even a few big moves.

Away The Bigger Carry-On Flex
Away The Bigger Carry-On Flex

The Bigger Carry-On Flex is Away's largest and most versatile carry-on bag. Its zipper-activated expansion panel reveals an additional 2.25" of space — great for packing more or bringing back souvenirs from your travels.

What we like

Check mark icon A check mark. It indicates a confirmation of your intended interaction. Zipper expansion adds significant packing space
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Internal compression for maximizing space
Check mark icon A check mark. It indicates a confirmation of your intended interaction. Standard Away features like built-in locks, four wheels, and telescoping handle

What we don't like

con icon Two crossed lines that form an 'X'. May need to be checked when fully expanded
con icon Two crossed lines that form an 'X'. Too large to carry-on some smaller planes, even when not expanded

Design and specs  

Away Medium Flex suitcase laying opened-face on carpet.
The roomy bag features multiple compartments for staying organized.  Emily Hochberg/Business Insider

The Flex line combines Away's signature durability with a clever expandable design that adds up to 2.25 inches of packing space for carry-ons and 1.75 inches for checked bags. Each suitcase includes all the brand's hallmark features — a TSA-approved lock, 360° spinner wheels, interior compression system, hidden laundry bag, underside grab handle, and removable, washable lining — all wrapped in the same sleek polycarbonate shell as the original.

Closeup on the interior compression system of the Away Medium Flex suitcase.
A close-up shot of Away's compression panel.  Emily Hochberg/Business Insider

The only difference is the expansion zipper, which slightly increases the bag's weight but gives chronic over-packers a welcome buffer. The standard and expanded dimensions mirror their non-Flex counterparts, but keep in mind: once fully expanded, the carry-on size typically won't fit in most overhead bins. I've managed to squeak by on a few flights, but expect to check it if you use that extra space.

What it's like to use

Expandable zipper on a hard-shell Away Medium Flex suitcase.
A close-up of the expandable zipper on the Flex.  Emily Hochberg/Business Insider

Despite my best efforts, I'm an anxiety packer. It can be really hard to travel carry-on only when you're someone who worries about being prepared for every possible scenario. It defies some logic, but having more space in my carry-on with the Flex has actually allowed me to pack lighter and smarter. There's some relief in knowing you have room in your suitcase for any last-minute items or for anything you might buy on your trip. The expansion panel also acts as its own form of compression. I like to pack the suitcase while fully expanded, even if I have leftover room. Once packed, I zip up the suitcase and then zip up the expansion. It eliminates any struggle of having to sit on your suitcase to get it closed and it's a much easier way of compressing your items without wrestling with the expansion panels.

As for the bigger Flex sizes, former travel editor Emily Hochberg used the Medium Flex as one of her checked suitcases when she moved cross country with her family. She used the Flex to pack most of her daughter's belongings, which included clothes, baby towels and burp cloths, toys, books, diapers, and more. It made its way through two airports and multiple hotels where it was packed and unpacked with different items. As such, it went through a lot of use and was packed to the brim on more than one occasion. 

Away Medium Flex bag packed with clothes and unable to zip closed fully.
While the bag itself is expandable, the zippered compartment is not.  Emily Hochberg/Business Insider

She found the interior to be roomy and able to fit a lot, even without packing cubes. The compression panel helped secure items, but when over-packed, the side with a zipper panel struggled to close.

In her words: "Had I purchased the original Medium with no expandable option, I'm confident I would not have been able to fit everything I needed or more likely, close the bag at all. The expandable, heavy-duty zipper was what made it possible."

Both Hochberg and I found the suitcases easy to push, pull, and spin as we navigated airports and transfers, even with multiple bags and a baby stroller in tow.

The TSA-approved locks are easy to set and secure, and it's nice not to have to keep track of separate lock and key components.

TSA-approved combination lock on the top of an Away Medium Flex suitcase.
The TSA-approved lock was easy to use.  Emily Hochberg/Business Insider

I've never had an issue with my Bigger Carry-On being gate-checked by an airline for being too large, but I know it's a possibility, especially with airlines trying to crack down on "carry-on creep" — the phenomenon of carry-on bags getting bigger and bigger. I feel a little guilty knowing I'm part of the problem when I travel with the bag expanded, so I try to only carry it on when the expansion panel is closed and check it when I need to expand it for extra room. 

However, you'll want to be mindful of weight limits when traveling with these bags. Hochberg's Medium Flex weighed around 40 pounds at check-in when fully packed to the brim. She felt strongly that if she had used the Large Flex, the expansion function would have led to an overweight bag. 

a blue away carry on flex suitcase on a paved surface
In this photo, you can see the scratches from our durability testing on the front corner of the bag.  Lauren Savoie/Business Insider

Both of us have experienced significant scuffing on our bags. I intentionally tossed mine around as part of our durability testing of carry-on bags, and there are some pretty gnarly scratches from where it's hit the ground. Hochberg's navy blue shell came out with a few scuffs just from regular use. We've both used the provided Magic Eraser-style sponge to try to buff them out. While it does lighten them, it does not remove them altogether. But in all, the bags have held up extremely well.

What makes the Away Flex stand out

All of the Away Flex bags are functional and thoughtfully designed. Thanks to the expandable zipper, they provide more space than a standard-size suitcase. This is the only line of Away hard luggage with this feature.

Signature Away features are also included, such as a TSA-approved combination lock, 360° spinner wheels, an interior compression system, a hidden laundry bag, and a removable, washable lining.

An overhead view of the top of the Away Medium Flex suitcase in a living room.
A TSA-approved lock, multi-setting handle, and rounded corners are a few features of the sleek design.  Emily Hochberg/Business Insider

Starting at $325 and $345 for carry-on sizes and $395 and $425 for the Medium and Large Flex sizes respectively, it's similarly priced to other mid-tier premium competitors and designed to last for life. 

All Away bags come with a 100-day returns and free shipping, but the brand recently did away with its generous trial period. If you want to make a return, your suitcase will have to be completely unused. Fortunately, if you do choose to keep the bag, it's covered by a lifetime warranty. I've personally exchanged a bag under Away's lifetime warranty and found the process easy and painless. 

The cons

The expandable feature comes in handy when you have a lot to pack. However, it may also be a risk if you're flying on a major commercial airline and exceed the weight limit for checked bags. So, keep that in mind when you're throwing everything possible into your Flex. This is, of course, less of a problem with smaller bags that weigh less, but something to consider before you purchase the Large Flex.

Additionally, when fully expanded, carry-on sizes won't meet most airline overhead guidelines and may need to be checked. 

What are your alternatives?

We recently replaced the Away Flex with the Beis Carry-On Roller as the top pick for extra space in our guide to the best carry-on bag. Beis offers even more packing room in its carry-ons than the Away Flex, and comes loaded with thoughtful features we haven't seen in other bags, like a built-in weight indicator, bag strap for personal items, and tons of interior organization and compression. Read our full Beis Carry-On review.

Our all-time favorite suitcase, the Travelpro Platinum Elite, is also expandable. When fully expanded, it doesn't offer quite as much packing room as the Away Bigger Carry-On Flex, but it has some incredible organizational features. We've also found that soft-sided luggage doesn't show as much wear and tear as hard-shell suitcases. Read our full Travelpro Platinum Elite Expandable Carry-On review.

We also love Briggs & Riley's Baseline and Sympatico collections, which feature a unique expansion and compression system. A framework in the bags provides a more rigid expansion that can then be pressed down once fully packed to keep your suitcase at a compact size. It's available in both hard-sided and soft-sided bags. The one downside is that the bags are priced at between $600 to $700 — almost double the price of the Away or Travelpro bags. For a budget expandable option, we recommend the Samsonite Outline Pro. It's priced at $160, but doesn't offer quite as much packing room as the Away Flex or Beis bags.

The bottom line

Away's polycarbonate Flex bag is the suitcase we've been waiting for from the brand. Now you can enjoy all the features of their signature hardshell suitcase with the option to expand for more space. 

Just be careful with overpacking the Large, lest you pay overweight airline baggage fees, and know that both carry-ons might need to be checked when fully expanded.

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Disclosure: Written and researched by the Insider Reviews team. We highlight products and services you might find interesting. If you buy them, we may get a small share of the revenue from the sale from our partners. We may receive products free of charge from manufacturers to test. This does not drive our decision as to whether or not a product is featured or recommended. We operate independently from our advertising team. We welcome your feedback. Email us at reviews@jkmperu.com.

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Lauren Savoie
Lauren Savoie was deputy executive editor of Insider Reviews and chair of Business Insider's editorial standards board. Lauren led the home, kitchen, pets, and travel teams and was deeply involved in all editorial decision-making, with a particular focus on strategic content planning, career growth of reporters and editors, and strong journalistic standards for the Reviews team. In 2022, Lauren attended The Poynter Institute's Leadership Academy for Women in Media, a prestigious program that recognizes leaders in the journalism industry.Lauren joined the Business Insider team in 2020, first as kitchen editor and soon after as senior home & kitchen editor, where she pioneered original testing methodologies for buying guides and built a diverse team of freelancers and reporters with deep expertise in product testing. You can see some of her work in our guides to the best flower delivery services, the best pillows, and the best plus-size clothingBefore her time at Business Insider, Lauren was the senior reviews editor at America's Test Kitchen, where she wrote and edited more than 300 in-depth, unbiased buying guides and reviewed more than 1,000 kitchen products. Her work has appeared in Cook's Illustrated and Cook's Country magazines, in dozens of cookbooks, on two Emmy-nominated TV shows, and on CNN.com, Fodor's, Yahoo, LifeHacker, the Splendid Table, and more.Learn more about how our team of experts tests and reviews products at Business Insider.