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Big Bird almost rode the Challenger space shuttle, but his costume saved him

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Shanghai children surround Sesame Street's Big Bird Wednesday March 12, 1997. Xinhua/Ren Long/AP
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Big Bird could have been on the Challenger space shuttle when it exploded on January 28, 1986.

One of the reasons why he wasn't? His costume was too big.

Caroll Spinney has played the beloved Sesame Street character since the beginning, and he told the story of his brush with spaceflight in "I Am Big Bird," a documentary about his life as the character, released in 2015.

"I once got a letter from NASA, asking if I would be willing to join a mission to orbit the Earth as Big Bird, to encourage kids to get interested in space," Spinney said in an essay in The Guardian in 2015. "There wasn't enough room for the puppet in the end, and I was replaced by a teacher."

Big Bird's costume is more than eight feet tall, and it was simply too big to fit on the Challenger shuttle. Tragically, high school teacher and trained payload specialist Christa McAuliffe took his place, and died along with the six other crew members aboard the shuttle that day.

NBC News reported in 2014 that NASA confirmed sending Sesame Street characters into space was a consideration, but never more than that.

"In 1984, NASA created the Space Flight Participant Program to select teachers, journalists, artists, and other people who could bring their unique perspective to the human spaceflight experience as a passenger on the space shuttle," NASA said in the statement. "A review of past documentation shows there were initial conversations with Sesame Street regarding their potential participation on a Challenger flight, but that plan was never approved."

Though Spinney didn't go into space as Big Bird, he still felt a special connection to the Challenger the day it exploded.

"We were taping another episode of Sesame Street at the time it went up and they said, 'The ship is about to take off so we're going to punch the broadcast of the takeoff onto the monitors on the set,'" Spinney told CBC News in 2014. "So we stopped working and watched the monitors, and when we saw it blow up, it was like my scalp crawled."

This story was originally published on January 28, 2016.

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Rebecca was an Executive Editor for Business Insider's news division, overseeing the Science, Speed news, Weekend news, LA news, Visual Features, and Voices of Color desks. She worked across teams to assign, coordinate, and edit breaking news, explainers, features, analysis, and investigations. She also developed guides, trainings, and coaching opportunities for the newsroom to get better every day.Rebecca started as a reporter on Tech Insider's science section in 2015, covering everything from solar energy and rocket launches to Zika, before moving to the news team during the summer of 2016 at the height of the presidential election and then running weekend coverage for 2 years. She's previously worked with the Politics, Military & Defense, and Video teams, and served as an editorial liaison with the product team that powers the CMS.She received her Master's degree from the Science, Health and Environmental Reporting Program at New York University, as well as a BS in Biology and a BA in Journalism from the University of Minnesota. Rebecca has also written for Popular ScienceScientific AmericanScienceline, the Minneapolis Star Tribune, and the Minnesota Daily.ExpertiseBreaking news, legal analysis, criminal justice, police misconduct, public health, abortion, space, energy, visual features, extreme weather, White House history, voting rights, executive actionsPopular articlesJust don't call it 'climate change': What Republicans in Dallas can teach us about saving the planetWhat Buzz Aldrin was thinking when he left the moonHow the 25th Amendment works to remove a sitting presidentHurricane categories tell only part of the storyTRUMP'S FIRST 100 DAYS: Here's how they compare with Obama's, Bush's, and Clinton's